Fraxinews2025 Ardo2

What defines Ardo, and how exactly does its processing work?

Ignace: “Our operations are entirely seasonal. Everything we process comes straight from the field – no artificial lighting or heating, just what nature provides. This means major peaks during harvest time and calmer periods in between. During these downtimes – usually from January to March – we carry out maintenance and build new installations. The products we process also require a wide variety of packaging formats: from small retail packs of 200 grams, to 10 or 20 kilo foodservice bags, and large industrial octabins for customers who use our vegetables as ingredients in soup, pizza or ready meals.”

Christophe: “Unlike the French fries industry, for example, we process dozens of different vegetables, each with its own season and packaging type. That makes our processes complex and demands great flexibility in logistics and storage. To manage this, we work with specialised lines at different sites: some products in Ardooie, others in Koolskamp. This means a smooth internal logistics flow between our locations is crucial.”

How important is automation in this context?

Ignace: “Automation is key to coping with those seasonal peaks. In the past, we handled it with extra people and forklifts. Today, we think in terms of automated supply, cleaning, buffering and discharge. It’s more efficient, safer and more sustainable.”

Christophe: “Moreover, it’s not just about standalone machines. It’s about linking entire chains: production, storage and packaging. An installation has to work perfectly on its own, but also fit seamlessly into the bigger picture.”

The most recent project realised together with Fraxinus was the installation of the new box line in Zwevezele. What made this project special?

Ignace: “The installation had to be integrated both in an existing and a new building. That meant dealing with different floor levels, narrow passages and existing lines. Fraxinus was involved throughout the construction phase, ensuring we wouldn’t face surprises later on.”

Christophe: “Hygiene requirements were another major factor. In a freezing environment you deal with steam, condensation and extreme temperatures. Photo cells need heating, and all surfaces must be easy to clean. Fraxinus knows the sector well and was able to translate that knowledge into stainless steel constructions, adapted drives and sloping surfaces. It’s these details that make the difference.”

How did the collaboration work in practice?

Christophe: “This project involved many parties: suppliers of film machines, the electrical/control partner and the building contractors. Fraxinus took the lead in coordination. Their 3D drawings brought everything together in one global plan, allowing us to identify and resolve bottlenecks in time. In the past, this was often done in 2D, but then you miss a lot.”

Ignace: “The advantage is that Fraxinus is located nearby and knows the ins and outs of our industry. Short communication lines, quick follow-up and practical problem-solving – that’s what really makes the difference.”

Safety seems to be a recurring theme.

Ignace: “Twenty years ago you would build an installation first and think about safety afterwards. Today, every design starts with safety. That makes projects more complex, especially with multiple suppliers, but it’s the only right way. It’s not just about regulations – we really don’t want accidents.”

Christophe: “And safety has to remain workable. If an installation is too complicated to operate safely, people will look for creative ways to bypass it – with all the risks that entails. That’s why we always have both safety and usability in mind.”

What keeps the partnership with Fraxinus strong?

Ignace: “No project is ever perfect, and there are always things that can be improved. The key is that Fraxinus always helps look for solutions. That constructive attitude builds trust.”

Christophe: “And they never work with standard solutions. Every project is custom-made: different buildings, products and circumstances. Fraxinus adapts each time, and we appreciate that.”

What are your future plans?

Ignace: “We’re currently building a large high-bay warehouse in Spain. The project involves tens of thousands of pallet spaces, which is a major construction and logistics challenge.”

Christophe: “It is an excellent illustration of the direction we’re heading in: automation as a lever for capacity and return – not only in production, but across the entire chain. Always with an eye on safety, sustainability and flexibility.”

Mathias Desnouck2

A Fraxtion of the project

“For the site in Koolskamp, we developed a box line that automates the entire process from cleaning to stacking. The installation had to be integrated into both existing and new buildings, which meant taking into account different floor levels and narrow passages.

In phase 1, we built the cleaning line: empty boxes are placed, tilted and brushed out. Quality is inspected using pressure sensors and cameras, and damaged boxes are automatically filtered out. The remaining boxes are then weighed and fitted with a plastic inner liner, ready for production.

Phase 2 extended this process to the production lines. Empty boxes are supplied and full ones are discharged. During filling, an integrated vibration system ensures optimal use of volume, resulting in 10–15% extra capacity. Afterwards, the boxes are automatically wrapped, covered and double-stacked for more efficient transport and storage.

Automation has significantly reduced internal forklift traffic, improving not only safety but also the reliability and continuity of the process.”

- by Mathias Desnouck
project engineer

ABOUT ARDO

Ardo is a globally active producer of freshly frozen vegetables, herbs and fruit, with a “glocal” mindset: production sites are located close to cultivation areas, and sales offices are spread worldwide.

Sites

16

Countries

7

Annual turnover

€ 1.4 billion

Annual processing

947,000 tonnes

Employees

3,300

Growers

3,500

Export countries

100

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